Repair, Service, Inspection, and Restoration of Fire Apparatus Unit 822

The contractor shall inspect, diagnose, repair, and/or replace components associated with:  Front axle oil seals and

hub assemblies.  Rear hub hardware and sealing components.  Transfer case replacement due to water

contamination.  Transmission cooling line routing, leakage, and securement.  Fuel system components including

injectors, fuel lines, fuel pressure solenoid, fuel rail pressure sensor, and transfer pump.  Crankcase ventilation

system and crankcase filters.  Front main seal, oil pan seal, valve cover gaskets, EGR gaskets, and associated oil

leak repairs.  Tie rod assemblies, kingpins, suspension shocks, steering lines, and brake components.  Alternator,

batteries, belts, tensioners, cooling system service, and PM filters.  A/C system diagnostics, leak detection,

evacuation, recharge, condenser, compressor, evaporator, hoses, drier, switches, and related HVAC components.

The contractor shall inspect, repair, replace, and operationally test all fire suppression and pump-related systems

including:  Pump primer system and associated cables.  Deck gun operation.  Intake swivel seals and air inlet

fittings.  Pump panel electrical components and pressure governor display.  Drain valves, handles, labels, discharge

caps, intake caps, fittings, and gauges.  Water leaks within pump systems, transfer plumbing, and tank fill hoses.  Air

bleed valves and pressure gauges.  Ladder rack hold-down mechanisms and related locking hardware.

The contractor shall diagnose, repair, replace, retrofit, and test emergency vehicle electrical systems including:  LED

warning lights, stop/turn/reverse lighting, scene lighting, marker lights, compartment lights, and step lights. 

Headlights, turn signals, warning beacons, and emergency master switch illumination.  Cab overhead lighting and

rear compartment lighting.  Roll-up door switches, actuator proximity switches, and relay systems.  Streamlight

charger bank wiring.  Pump panel switchgear and electrical controls.  Auto-eject systems, generator filters, and

associated wiring deficiencies.  Exposed, loose, damaged, or improperly secured wiring throughout the apparatus.

The contractor shall repair and/or replace:  Cab tilt locks, hold-down straps, and stay arms.  Mirrors, louvers, dash

hardware, control knobs, vents, and interior components.  Rusted drain caps and corrosion beneath the front

bumper.  Water tank/frame pads and compartment hardware.  Cord reel components, compartment shelves, and

compartment latches.

The contractor shall replace all tires identified as exceeding recommended NFPA service life requirements. Tire

replacement shall include balancing, mounting, inspection of wheel assemblies, and operational road testing. The

contractor shall perform a complete wheel brake service including rotors, drums, brake shoes, brake pads, chambers,

slack adjusters, wheel seals, and all associated hardware necessary to return apparatus braking systems to safe

operational condition.

Upon completion of repairs, the contractor shall:  Perform complete operational testing of all repaired systems. 

Conduct leak checks, electrical function verification, charging system testing, and brake inspections.  Verify proper

operation of all emergency lighting, warning systems, and fire pump functions.  Road test apparatus to verify

drivability, steering, braking, suspension, and transmission operation.  Correct deficiencies identified during final

inspection prior to Government acceptance.

The contractor shall provide:  Detailed repair invoices and parts breakdowns.  Documentation of all OEM

replacement parts utilized.  Preventive maintenance records.  Test results and operational verification

documentation.  Warranty information for labor and installed components.

The contractor shall provide a minimum 90-day warranty on labor and pass through all applicable manufacturer

warranties for replacement parts and equipment unless otherwise specified by the OEM.