CNC Lathe

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Contract Opportunity

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The only commercially available Turning Center with Live Tooling found to have all the Primary

and Secondary Requirements described below combined into one machine is the Nakamura – Tome

WT300MMY-F014.

Primary Requirements for the CNC Turning Center with Live Tooling:

• Tools driven by direct drive motors built into the turrets

• 25 HP A2-8 Spindle on both Right and Left

• 4” (102mm) Bar capacity on both spindles

• Fully closed loop control for X, Y & Z axes on both turrets having direct scale (magnetic)

feedback.

•

• Fit within the maximum available area of 18 ft - 0 inches x 18 ft - 0 inches

• Positioning accuracy of less than .0002 inch

• Airbag Collision Protection (Nakamura Only)

Secondary Requirements for the CNC Turning Center With Live Tooling:

• Basic Machine

o 2-turret specification (BMT 65)

• Control

o Human Machine Interface (HMI) Operating Terminal with 19.0" touch control display screen and

Power failure Package.

o Fanuc F32iB CNC controller software

o Dual USB Ports

o Maintenance + Alarm Trouble Shooting

o Remote service capability

o Machine data connector

o Production package - high speed canned cycles

o Ethernet

• Screen Text

o Screen display English

o Language on operating system screen: English

o Language on NC Screen: English

o Language on PC Screen: English

• Spindle

o Left Spindle (Main Spindle)

■ Through-spindle hole dia. 102 mm

■ Bar stock machining capacity dia. 4”

■ Maximum spindle speed 2500 rev/ min

■ Output 30 min continuous 15/18 kW

■ Continuous Torque Rating (133 lb/ft)

■ 12” Chuck for left spindle (main spindle)

■ Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in.

■ Full C-axis (CF-Control)

■ C-Axis Clamp Braking Torque (188 lb/ft)

■ Polar Coordinate Interpolation

■ Cylindrical Interpolation

o Right Spindle (Sub Spindle)

■ Through-spindle hole dia. 102 mm

■ Bar stock machining capacity dia. 4”

■ Maximum spindle speed 2500 rev/ min

■ Output 30 min continuous 15/18 kW

■ Continuous Torque Rating (133 lb/ft)

■ 12” Chuck for right spindle (sub spindle)

■ Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in.

■ Full C-axis (CF-Control)

■ C-Axis Clamp Braking Torque (188 lb/ft)

■ Polar Coordinate Interpolation

■ Cylindrical Interpolation

• Turrets

o Turret 1:

■ 24 station BMT 65

■ 12 Station Live Tool

■ Servo Drive Index

■ Y axis

■ Rotating Tool Spindle Speed 3600 rev/ min

■ Rotating tool 5.5/3.7 Kw – 7.5 HP

o Turret 2:

■ 24 station BMT 65

■ 12 Station Live Tool

■ Servo Drive Index

■ Rotating Tool Spindle Speed 3600 rev/ min

■ Rotating Tool 5.5/3.7 Kw – 7.5 HP

• Coolant Supply / Chip Removal

o Water-Soluble coolant

o Chip conveyor (right discharge)

■ Filtration Accuracy: 50 um approximately 90%

■ Carrying Amount

✓ Long Chip: 794 L/h

✓ Short Chip: 13 L/h

o High pressure coolant system for two turret specifications

■ Chip Blaster F2-60

■ One pump for each turret (24 HP)

■ 92.5 Gallon Tank

• Measuring / Monitoring

o Manual in-machine tool pre-setter (removable type, Left Spindle and Right Spindle)

o Full closed loop control for X axis (turret 1) direct scale feedback, resolution 0.01 um

o Full closed loop control for X axis (turret 2) direct scale feedback, resolution 0.01 um

o Full closed loop control for Z axis (turret 1) direct scale feedback, resolution 0.01 um

o Full closed loop control for Z axis (turret 2) direct scale feedback, resolution 0.01 um

o Manual Machine tool presetter (Left Spindle side)

o Manual Machine tool presetter (Right Spindle side)

• Automation

o Signal lamp 4 colors (red, yellow, green, blue)

o 1/F for exchanging control signals between the machine and peripheral equipment using

EtherNet/IP

o Interface for Bar feeder (EtherNet/lP Interface) with terminal block for power supply

• Power Requirements

o 220 volts, 3 phase, 72 KVA

• Control

o High Speed Canned Cycle

o Optional Block Skip (soft key type 2-9)

o X axis movement direction compliant with ISO standard

• Construction

o Bar feeder

o Spindle Liners 1pc for 1.00" RS

o Coolant collector extension

• Tools driven by direct drive motors built into the turrets

• Fit within the maximum available areas of 18 ft - 0 in x 18 ft - 0 in

• Positioning accuracy of less than .0002 inch

• Special Construction

o Bar Feeder

Additional Parts / Products:

LNS TurboChip Conveyor Hinge Belt Type. Right Discharge LNS Quick Load Servo 105+ Barfeeder. ¼” to

4-1/8”

LNS Quick Load Servo Barfeeder Installation

Steel Spindle Liners for Main Spindle 3/8” – 4” 91/4” Increments Qty 13) Steel Spindle Liners for

Second Spindle 3/8” – 4” 91/4” Increments Qty 13) Samchully JB-M312 First Spindle

Samchully JB-M312 Second Spindle

High Pressure Coolant both turrets and spindle flush Chip Blaster F2-60

WTO Rotary Tools:

48-107658-HP - O.D. Cutting Holder - (4 ea.) 48-107660 – Combination Tool Holder - (4 ea.)

48-100204 – Cut-off Holder - (2 ea.)

48-102279R – Cut-off Holder Right - (2 ea.) 48-102279l – Cut-off Holder Left - (2 ea.)

420132020 – Straight Drill/Milling Unit, ER32 QF, IC-EC - (4 ea.) 420132019-65 – Straight

Drill/Milling Unit, ER32 QF, EC - (4 ea.) 420532026-65 – Face Mill/ Drill Unit, ER32 QF, IC-EC - (4

ea.) 420532025-65 – Face Mill/ Drill Unit, ER32 QF, EC - (4 ea.)

410120030-65 – Straight Offset Drill/Milling Unit, ER32, EC - (4 ea.)

420532043-65 – Right Angle Drill/Milling Unit, Both Sides, ER32 QF, EC - (4 ea.) 410120031-65 –

Straight Offset Drill/Milling Unit, ER32, IC-EC - (4 ea.) 410113002-65 – Straight Offset

Drill/Milling Unit, ER20, EC - (4 ea.)

410120023-65 – Straight Offset Drill/Milling Unit, ER32, EC - (4 ea.) 410113003-65 – Straight

Offset Drill/Milling Unit, ER20, IC-EC - (4 ea.) 420225014-65 – Right Angle Drill/Milling Unit,

ER25, EC - (4 ea.) 420525015-65 – Right Angle Drill/Milling Unit, ER25 QF, IC-EC - (4 ea.)

420532031-65 – Face Drill/Milling Unit, ER32 QF, EC - (4 ea.) 420532032-65 – Face Drill/Milling

Unit, ER32 QF, IC-EC - (4 ea.) 411010000-65 – Adjustable Angle Drill/Milling Unit, ER16, EC - (2

ea.)

411010001-65 – Adjustable Angle Drill/Milling Unit, ER16, IC-EC - (2 ea.) 411007001-65 – Adjustable

Angle Drill/Milling Unit, ER11, EC - (2 ea.) 411007000-65 – Adjustable Angle Drill/Milling Unit,

ER11, EC - (2 ea.) 411500001-65 – Offset Slitting Saw Unit, Type 14-2 - (2 ea.)

414532003-65 – Broaching Unit, TN765050 - (1 ea.)

Reduction Sleeve 1-1/2” (2 Sets)

2400150038 – 3/8”

2400150050 – 1/2”

2400150063 – 5/8”

2400150075 – 3/4”

2400150088 – 7/8”

2400150100 – 1.0”

2400150125 – 1-1/4”

ER 11 Collets (2 Sets)

190011000 – (.276-.020)

ER 16 Collets (2 Sets)

190016000 – (.394 -.020)

ER 20 Collets (2 Sets)

190020000 – (.512-.039)

ER 25 Collets (2 Sets)

190025000 – (.630-.039)

ER 32 Collets (2 Sets)

190032000 – (.787-.079)

ER 11 Collets Sealed (2 Sets)

191011013 – (.125)

191011019 – (.188)

191011025 – (.25)

ER 16 Collets Sealed (2 Sets)

191016013 – (.125)

191016019 – (.188)

191016025 – (.25)

191016031 – (.313)

191016038 – (.375)

ER 25 Collets Sealed (2 Sets)

191016013 – (.125)

191016019 – (.188)

191016025 – (.25)

191016031 – (.313)

191016038 – (.375)

191016044 – (.438)

191016050 – (.5)

191016056 – (.563)

191016063 – (.625)

ER 32 Collets Sealed (2 Sets)

191032013 – (.125)

191032019 – (.188)

191032025 – (.25)

191032031 – (.313)

191032038 – (.375)

191032044 – (.438)

191032050 – (.5)

191032056 – (.563)

191032063 – (.625)

191032075 – (.75)

Interchangeable Milling Arbors (2 Sets)

160015142 – (.625)

160019142 – (.75)

160023142 – (.875)

160025142 – (.1.0)

ER 25 QF Collet Chuck Adapter (2 Sets)

320025010 – (ER16)

320025013 – (ER20)

320025016 – (ER25)

ER 25 QF Collet Chuck Adapter Short (2 Sets)

320025010-07 – (ER16)

320025013-09 – (ER20)

ER 25 QF Collet Chuck Adapter Long (2 Sets)

320025007-40 – (ER11)

320025010-50 – (ER16)

ER 25 QF Weldon/Whistle Notch Shank Adapter (2 Sets)

3201250250 – (.25)

3201250312 – (.313)

3201250375 – (.375)

3201250500 – (.5)

3201250625 – (.625)

3201250750 – (.75)

ER 25 QF Combination Mill Adapter (2 Sets)

3202250750 – (.075)

3202251000 – (.1.0)

ER 25 QF Blank (5 ea.)

329025000

ER 25 QF Protection Cover (10 ea.)

337025000

ER 25 QF Master Gauge (1 ea.)

339125000

ER 32 QF Collet Chuck Adapter (2 Sets)

320032013 – (ER20)

320032016 – (ER25)

320032020 – (ER32)

ER 32 QF Collet Chuck Adapter Short (2 Sets)

320032013-07 – (ER20)

320032016-07 – (ER25)

ER 32 QF Collet Chuck Adapter Long (2 Sets)

320032007-50 – (ER11)

320032010-60 – (ER16)

ER 32 QF Weldon/Whistle Notch Shank Adapter (2 Sets)

3201320250 – (.25)

3201320312 – (.313)

3201320375 – (.375)

3201320500 – (.5)

3201320625 – (.625)

3201320750 – (.75)

ER 32 QF Combination Mill Adapter (2 Sets)

3202320750 – (.075)

3202321000 – (1.0)

3202321250 – (1.25)

ER 32 QF Blank (5 ea.)

329032000

ER 32 QF Protection Cover (10 ea.)

337032000

ER 32 QF Master Gauge (1 ea.)

339132000

One Hand Wrenches/Sets

0067732000 (5 ea.)

0067725001 (5 ea.)

00675000958 (5 ea.)

00675000591 (5 ea.)

00675000515 (5 ea.)

00675000902 (5 ea.)

00675000914 (5 ea.)

00675000448 (5 ea.)

Installation: Contractor shall provide personnel to oversee equipment assembly, installation,

startup and test prior to equipment acceptance and commissioning.

Calibration/ Setup: Contractor personnel shall perform all calibration, verification and

performance testing of the equipment after installation and demonstration of proper operation prior

to Government customer providing acceptance.

Training: Contractor shall provide on-site orientation training for this equipment.

NOTES

• FANUC Brand Drives and Control are a must to coincide with current programming and minimize

training.

• WTO live Tooling is the current brand we use in the shop.

Attachments/Links